Product variants 

Dimensions

Min installation parameters

Hmin [mm]

Cmin [mm]

Smin [mm]

Smax [mm]

Lmin [mm]

X [mm]

Cracked concrete performance

Matching profile

Max. load capacity tension

Max. load capacity shear

PEC hot-rolled cast-in channel HDG 3D model

Bch [mm]

Hch [mm]

Hef [mm]

x [mm]

y [mm]

Fv, Fs [kN]

L2 [mm]

Ø D1 [mm]

Ø D2 [mm]

Ø D3 [mm]

Lengths [mm]

e [mm]

j [mm]

a1 [mm]

∠ Angle [°]

C [mm]

hp [mm]

Weight [kg/m]

e1 [mm]

NRd [kN] 

VRd [kN]

Load range [kN]

Anchor channels - hot-rolled

Available lengths

Specification

Approvals and declarations

Materials

Application and Features

Anchor spacing for standard short cast-in channels

HDG hot-rolled cast-in channels can be used for a wide range of applications in demanding conditions when higher load capacities and fatigue resistance are required. They can be used for fixing of cantilever systems, supply pipes, sign boards, ventilation or support beams during metro, railway or utility tunnels and bridges construction, or fastening of production equipment and more. 

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Technical

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PEC hot-rolled cast-in channel HDG

Applications and features

Applications 

Features:

Precast components stacked for the delivery

As a design and build specialist, PCE coordinate all the design, no matter the size of the project. As such, they have an internal design team as well as a multidisciplined installation team. In their work, they focus on off-site manufacturing. To be able to deliver large-scale projects efficiently, they developed unique HybriDfMA systems that are based on pre-determined, optimised ‘kits of parts’ that are both repeatable and scalable, whilst maintaining the flexibility to configure components to a clients unique needs. This is why their in-house design team works on standardisation to maintain exceptional quality, and why the highest quality manufacturing is crucial to successful project delivery. 

Throughout project delivery, coordinating manufacturing process on such scale is both complex and challenging. In order to be able to deliver their jobs significantly quicker than typical traditional building methods, PCE built its manufacturing model centered around a flexible offsite approach, underpinned by the latest in digital innovation and manufacturing technology. Also, by the nature of these large-scale projects, for example 

 was a 10-month manufacturing period producing nearly 14,000 offsite components, supply needs can vary significantly.

HMP Fosse Way project

 'system build' solutions for structures and facades, PCE deliver world-class quality across the design and build process.

HybriDfMA system

With leading expertise in modular construction and 50 years of Modern Methods of Construction experience, the employee-owned company ensure industry-leading client value through data driven insight, cutting edge automation, and optimised, flexible structural and facade systemised solutions. PCE utilises a ‘kit of parts’ DfMA (design for manufacture and assembly) philosophy, benefiting from standardisation coupled with a hybrid of materials and construction techniques, offering enhanced safety, quality, speed, and value across all build sectors.

Together PCE and CFS were able to standardise the specification process. Together we built rules to automate this process to save time without impacting the quality. Now, the specification of any lifting sockets is one less worry for the PCE team.

By providing a standardised set of lifting methods by CFS, PCE ltd are able to build assurance that the quality of parts manufactured by their suppliers will be maintained.

CFS has also listened to their feedback and made adjustments to their own standard designs to accommodate PCE requirements.

In their quest to standardise the process to be able to deliver quality projects timely, PCE was looking for a partner to support them. They already had relationships with other CFS clients from the precast industry.

However, they decided to bring CFS into the process earlier. First, CFS was able to deliver specific changes to their products to support PCE’s proprietary designs. They also used their technical knowledge to work with PCE on various scenarios to deliver detailed documentation including product data, test data, and imagery to allow for easy specification of products by engineers and make the coordination between several precasters easier to maintain the required quality.

Lastly, CFS being both reseller and manufacturer also means they can provide flexible stocking to enable full flexibility of the projects PCE is working on.

Various large-scale custodial projects

product:be80186f-a089-4ebb-9de8-296f6eb212e2

PEC hot-rolled cast-in channel HDG - 1.1

v1.1

Brochures

category:ed9e881d-5ead-41c7-83d9-9214a6748b62

Cast-in anchor channels - 1.1

Cast-in channel ETA-16/0929

Installation tolerances CFS cast-in channels

Technical guidelines

PEC hot-rolled cast-in channel HDG real render

Performance and installation criteria 

Characteristic resistance for anchor channels

Characteristic resistance

Design resistance 

Privacy Policy

Terms and conditions

Construction Fixing Systems Limited is a company registered in England and Wales with company number 2567516.

VAT number: GB 531 3821 72

	Product variants
	Dimensions
Profile size	Bch [mm] Channel width profile	Hch [mm] Channel depth	Hef [mm] Minimum effective embedment depth	x [mm] Depth	y [mm] Width	Fv, Fs [kN] Axial and Angled (under 30 degrees)	L2 [mm] Length	Ø D1 [mm] Diameter	Ø D2 [mm] Diameter	Ø D3 [mm] Diameter	Lengths [mm] Available lengths	e [mm] Length	j [mm] Hole width	a1 [mm] Gap between holes	∠ Angle [°] Angle in degrees	C [mm] Hole to edge distance	Matching profile Compatible part	hp [mm] Profiling depth	Weight [kg/m] +-10%	e1 [mm] Length
CH-40/22	40	22	79								150 - 6070						TB-40
CH-40/22
CH-50/30	50	30	94								150 - 6070						TB-50
CH-50/30
CH-50/30
CH-52/34	52	34	155								150 - 6070						TB-50
CH-52/34
CH-52/34

Profile Size	150	200	250	300	350	400	550	800	1050	1300	1800	2050	3050	6070
CHS-40/22	⦿	⦿	⦿	⦿	⦿	-	⦿	⦿	⦿	⦿	⦿	⦿	⦿	⦿
CHS-50/30	⦿	⦿	⦿	⦿	-	⦿	⦿	⦿	⦿	-	-	-	⦿	⦿
CHS-52/34	⦿	⦿	-	⦿	⦿	⦿	⦿	⦿	⦿	-	-	-	⦿	⦿

Component	Material	Standard
Channel profile	Steel grades 1.0038, 1.0044, 1.0045	EN 10025: 2005 1.0976, 1.0979 according to EN 10159: 2013
Anchor	Steel grades 1.0038, 1.0213, 1.0214	EN 10025: 2005 1.5523, 1.5535 according to EN 10263: 2002-02
Coating	Hot dip galvanised	EN ISO 10684: 2004/AC: 2009

PEC hot-rolled cast-in channel HDG

Application and Features

Product variants

Available lengths

Specification

Approvals and declarations

Materials

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